Darth SpecB Posted March 7, 2017 Share Posted March 7, 2017 Lookin good!! Excited to see the new set up! It looks like you didn't have to cut into anything to mount the intercooler? I would like to go front mount as well. Sent from my SAMSUNG-SM-G900A using Tapatalk Link to comment Share on other sites More sharing options...
StkmltS Posted March 7, 2017 Share Posted March 7, 2017 Nice! My DiySB rebuild Got Misfires? Link to comment Share on other sites More sharing options...
jersdunz Posted March 8, 2017 Author Share Posted March 8, 2017 Lookin good!! Excited to see the new set up! It looks like you didn't have to cut into anything to mount the intercooler? I would like to go front mount as well. Sent from my SAMSUNG-SM-G900A using Tapatalk I did have to re seal that whole front bar. I cut thru the seam, kind if on purpose just for an excuse to weld some challenging thin stuff. Jonesin to fab some stuff lately. Catch can/coolant burp bottle to come soon. Link to comment Share on other sites More sharing options...
jersdunz Posted March 12, 2017 Author Share Posted March 12, 2017 So it was Christmas on the brown truck tonight... Borg Warner EFR 7670 T4 TwinScroll housing Via THMotorsport I don't think stock location is an option... Lol So this one has no issues with casting quality. I never intended to do a twin Scroll but after a call to thmotorsport and being told that the 7064 that I had picked was going to suck, I ended up with this one. Now that I have done several hours of research on this specific turbo I am super Excited to see how it does the internet and others results with this on a ej25 looks awesome. Link to comment Share on other sites More sharing options...
jersdunz Posted March 13, 2017 Author Share Posted March 13, 2017 Some pictures of the BW EFR next to the stock turbo for scale. I took some pictures of the fuel pump assembly after and during removal. I cut a corner ordering a dw200 pump and it bit me. I didn't realize that the dw65c was a direct fit replacement and the dw200 required dremel work etc. Th motorsports have been a royal pain to deal with in getting the dw200 back since its my fault they're website states they are both correct replacements on this car. If your turbo blew check the fuel filter... This is covered in goodies. Link to comment Share on other sites More sharing options...
jersdunz Posted March 14, 2017 Author Share Posted March 14, 2017 How in the world do aluminum chunks.. Find their way to the fuel pickup? This kind of surprised me. Link to comment Share on other sites More sharing options...
jersdunz Posted March 14, 2017 Author Share Posted March 14, 2017 How in the world do aluminum chunks.. Find their way to the fuel pickup? This kind of surprised me. Link to comment Share on other sites More sharing options...
jersdunz Posted March 16, 2017 Author Share Posted March 16, 2017 I had some flanges cut at work, I used the gaskets for dimensions and even though i knew better had them cut with out verifying fir via paper pattern. So these have a huge inner hole. I'm going to bush them with a 1.25" long piece of 2"x 0.120 wall tube it adds a couple welds but will work fine. The blind plates are 16 ga to cover the openings while using the head as a fixture while building the header. Need to make some adjustments to my cut file but they will work for building fixtures.. The moral of the story is never trust a gasket... Link to comment Share on other sites More sharing options...
jersdunz Posted March 16, 2017 Author Share Posted March 16, 2017 I had some flanges cut at work, I used the gaskets for dimensions and even though i knew better had them cut with out verifying fir via paper pattern. So these have a huge inner hole. I'm going to bush them with a 1.25" long piece of 2"x 0.120 wall tube it adds a couple welds but will work fine. The blind plates are 16 ga to cover the openings while using the head as a fixture while building the header. Need to make some adjustments to my cut file but they will work for building fixtures.. The moral of the story is never trust a gasket... Link to comment Share on other sites More sharing options...
StkmltS Posted March 16, 2017 Share Posted March 16, 2017 Holy crap, that's a huge turbo. My DiySB rebuild Got Misfires? Link to comment Share on other sites More sharing options...
StkmltS Posted March 16, 2017 Share Posted March 16, 2017 Holy crap, that's a huge turbo. My DiySB rebuild Got Misfires? Link to comment Share on other sites More sharing options...
jersdunz Posted March 17, 2017 Author Share Posted March 17, 2017 Holy crap, that's a huge turbo. I am going to try and do something like this car that I found in here elsewhere. Link to comment Share on other sites More sharing options...
jersdunz Posted March 17, 2017 Author Share Posted March 17, 2017 Holy crap, that's a huge turbo. I am going to try and do something like this car that I found in here elsewhere. Link to comment Share on other sites More sharing options...
Sgt.Gator Posted March 17, 2017 Share Posted March 17, 2017 How in the world do aluminum chunks.. Find their way to the fuel pickup? This kind of surprised me. I can't imagine how they came from your engine or turbo. You sure they are aluminum, not steel? Nothing like a race track to find the weak points in man and machine. "Good Judgement comes from Experience. Experience comes from Bad Judgement" Link to comment Share on other sites More sharing options...
jersdunz Posted March 17, 2017 Author Share Posted March 17, 2017 I can't imagine how they came from your engine or turbo. You sure they are aluminum, not steel? I didn't try a magnet on them. I'll do that when I go home on my lunch break. Link to comment Share on other sites More sharing options...
jersdunz Posted March 17, 2017 Author Share Posted March 17, 2017 Nothing magnetic. I got some more mail today.. I never thought I'd ever pay 80$ for a plastic fuel filter.. Sent from my SM-G900V using Tapatalk Link to comment Share on other sites More sharing options...
jersdunz Posted March 22, 2017 Author Share Posted March 22, 2017 Got the dw65c installed tonight. Also picked up new plastics for the engine. Yesterday I ordered 3 sizes of 6061 tube, I'm going to build my own version of AOS cost 65 for enough material to build 3. I hope I can get them together without issue. Link to comment Share on other sites More sharing options...
jersdunz Posted March 24, 2017 Author Share Posted March 24, 2017 I got started on the air oil separators tonight. Any excuse to use the tig machine. Link to comment Share on other sites More sharing options...
Max Capacity Posted March 24, 2017 Share Posted March 24, 2017 Boy's and their toy's... LOL 305,600miles 5/2012 ej257 short block, 8/2011 installed VF52 turbo, @20.8psi, 280whp, 300ftlbs. (SOLD). CHECK your oil, these cars use it. Engine Build - Click Here Link to comment Share on other sites More sharing options...
jersdunz Posted March 25, 2017 Author Share Posted March 25, 2017 They all look good until the amateur welding starts... [emoji4] Link to comment Share on other sites More sharing options...
Darth SpecB Posted March 25, 2017 Share Posted March 25, 2017 No clue how you would use those but it's lookin good!! Sent from my SAMSUNG-SM-G900A using Tapatalk Link to comment Share on other sites More sharing options...
jersdunz Posted March 26, 2017 Author Share Posted March 26, 2017 They are air oil separators, similar to the Crawford ones. Minus the nice looking welds..lol This one only has one inlet, it's for a CBR1000 getting turbo'd, Link to comment Share on other sites More sharing options...
jersdunz Posted March 26, 2017 Author Share Posted March 26, 2017 So I'm feeling a little retarded today, I didn't realize I bought 2 boost control solenoids. Am I correct in thinking I don't need both? And if so which would be better to use? Link to comment Share on other sites More sharing options...
Darth SpecB Posted March 26, 2017 Share Posted March 26, 2017 If it's causing you problems I'll help you out and take it off your hands! Sent from my SAMSUNG-SM-G900A using Tapatalk Link to comment Share on other sites More sharing options...
jersdunz Posted March 27, 2017 Author Share Posted March 27, 2017 If it's causing you problems I'll help you out and take it off your hands! I'll trade ya for a 6 speed!! Link to comment Share on other sites More sharing options...
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