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How to: Installing a BNR turbo


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  • 2 weeks later...
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So I have a question, Bryan mandates the FP STI oil line now.. have the turbo out, looking at installing that... it says I need to connect it to the AVCS banjo bolt... I don't see any way to easily get to that.. I always thought that was under the timing belt?

 

EDIT: never mind, I'm an idiot, oil line replaced...

Edited by SSpeed
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Glad you figured it out.

 

On the 05-06 it is easy. Banjp bolt is located on motor right next to turbo. On 07-09 bolt is located under the inlet. FP line is a PAIN to install. 90 deg fitting hits inlet. Can be done. Requires patience.

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  • 2 months later...
I just, over the last three days, installed my bnr 16G, injectors, fuel pump, new pcv system, spark plugs. It went fairly well, besides dropping a hose in the downpipe (doh). I did learn some things along the way. The first thing I figured out is that an O2 sensor socket works great to press sidefeed injectors in evenly. I also learned that it is a good idea to replace the crush washers on the oil feed banjo fitting (where the screen is) otherwise you can get a massive leak :redface:. My wrapped up-pipe is still smoking from the oil. Overall a pretty easy job if you go slow and steady. Thanks MSPRANK for all the pictures and instructions and overall support on this site.
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Mine arrived yesterday. Thanks Bryan for the Merry Christmas. Got notice today that the gaskets are on the way from Mike. Since I can't think of a place I can safely do my data logging for an e-tune I now just need to decide on a tuner and a time to start turning wrenches.
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the vf46 housing was redisgned to be more efficient with the flow within the turbo.

I note that the VF-40 has quite a large (volume) compressor housing given the dimensions of it's wheel. Compare for example with the TD04L-13T... very similarly dimensioned wheel in a much smaller housing. The VF-46 housing is probably better suited to the factory wheel... the MHI wheels that Bryan is cramming in there... not so much.

Obligatory '[URL="http://legacygt.com/forums/showthread.php/2008-gh8-238668.html?t=238668"]build thread[/URL]' Increased capacity to 2.7 liters, still turbo, but no longer need spark plugs.
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Bryan did his homework. The MHI wheels are working very nicely in the VF-40 housings.

 

Surprisingly I have seen prices of blown VF-40's drop. I paid $100 each for 2 cores earlier this year. I now see blown VF-40's for as low as $30 delivered on eBay.

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Y'know, the more I look at the housings the more the VF-46 looks like the TD04-14T compressor. Who has had the VF-40 and VF-52 housings side by side for a comparo? I bet they are very close.

 

Remember that Subaru very often make changes to things that don't hurt performance, but are done more to improve fuel efficiency, decrease emissions or improve driveability. They have the habit of keeping the same power output over several model years but lowering the revs at which it's delivered. That is very often a move which makes the powertrain less easy to extract more performance from. IMO the move from the VF-40 to the VF-46 was one of these moves. In terms of being mod or tuner friendly it's probably a step backwards. Don't get hung up on wanting to keep the VF-46 because it's a newer design. Newer isn't always better.

Obligatory '[URL="http://legacygt.com/forums/showthread.php/2008-gh8-238668.html?t=238668"]build thread[/URL]' Increased capacity to 2.7 liters, still turbo, but no longer need spark plugs.
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Bryan did his homework. The MHI wheels are working very nicely in the VF-40 housings.

 

Surprisingly I have seen prices of blown VF-40's drop. I paid $100 each for 2 cores earlier this year. I now see blown VF-40's for as low as $30 delivered on eBay.

 

Found mine for $50 I was happy with that

 

Cant wait to get the 16g up and running :)

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Y'know, the more I look at the housings the more the VF-46 looks like the TD04-14T compressor. Who has had the VF-40 and VF-52 housings side by side for a comparo? I bet they are very close.

 

Here you go, VF-52 next to a VF-40 from 3GWRX.com

 

http://i352.photobucket.com/albums/r358/collegemt/100_1485.jpg

 

http://i352.photobucket.com/albums/r358/collegemt/100_1488.jpg

 

http://i352.photobucket.com/albums/r358/collegemt/100_1489.jpg

 

http://i352.photobucket.com/albums/r358/collegemt/100_1490.jpg

 

My money is still on the BNR turbo (with MHI running gear) over either of the these two VFs.

- Pro amore Dei et patriam et populum -
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Everyone has commented on that. Guess there were some fitment issues on the original, given the larger sizing, so they just hammered it to get the mold the way they wanted. :lol:
- Pro amore Dei et patriam et populum -
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