Jump to content
LegacyGT.com

Bringing it back to life - 05 Legacy GT Rebuild!


Recommended Posts

Well got into the motor a bit more yesterday. It appears that there is some scratches on the cams and journals. Not sure how bad this is or not. Opinions? Other than that these heads appear to be in good shape. Even if they are typically something that you would replace the heads for how long would this thing run as-is I wonder....

 

 

 

My next question is the torque converter, how do i get this off if I can't spin the motor? Is there even anything behind the flexplate? If not I suppose I can just separate the engine without unbolting the torque converter...anyway ideas? Just trying to figure out where the hold up is with this motor. Maybe the crank just welded itself to the crank! There was so much metal in this thing....

 

 

 

I think if I have to scrap the heads then I will probably just part ways with this thing.....

 

 

 

Having seen many subaru motors those heads are done for. A tip I can give you is many Subaru dealerships replace blocks daily and you might get lucky and find a decent short block to rebuild from their scrap piles. It might only cost $50-$100 if they are willing to part with it. Then you can rebuild the block have it machined and could save some money. It's a time consuming endeavor but can pay off if you're patient. Unless you're buying a new short block be very cautious buying a used motor unless the seller has detailed knowledge to how the motor was maintained, was it modified, was it run at high boost, so on and so on.

Link to comment
Share on other sites

  • 1 month later...

So it has been awhile since I last posted. Almost 2 months actually! I decided to cut through the drive plate to get the torque converter off. Just used a dremel. Sacrificed the cheap part ($20) for the expensive one. The next thing I tried was getting into the motor, no luck. Since it won't rotate, even partially separated, I couldn't get the best idea about what happened. Decided after a few hours that I don't really care and need to start on the rebuild. Order a ton of parts, refinished and cleaned the heads (and every other part!), and now have the motor pretty close to being back in the car.

 

I wish I would have got some pictures of the valves and cam journals. After a ton of dirty long hours, they all cleaned up really nicely. The cam journals looked bad originally but after some light 800 girt and then finished with 2000 grit, they look pretty darn good. No major scratches or grooves. The valves all got chem dipped multiple times, brass wire brushed, and then lapped. I also checked the valve lash once I put it all together and they were all within spec! :) Here is a list of all the parts I have purchased so far and some pictures of the progress:

Battery 1 $130.00 OReilly

Shortblock 1 $1,794.00 Heuberger

Gasket Kit 10105AA720 1 $230.61 Heuberger

Oil Pickup Tube 15049AA070 1 $20.24 Heuberger

Oil Pump 15010AA300 1 $122.29 Heuberger

Oil Cooler 21311AA051 1 $189.20 Heuberger

Oil Pan 11109AA131 1 $86.88 Heuberger

Oil Dipstick Tube 15144AA011 1 $16.20 Heuberger

Oil Filter 15208AA12A 3 $13.20 Heuberger

Turbo 14411AA511 1 $609.79 RockAuto

Union Screw 14445AA090 2 $21.78 Heuberger

Union Screw 15194AA110 1 $10.07 Heuberger

Drive Plate 12332AA080 1 $20.48 Heuberger

CV Axle - Pass 1 $37.79 RockAuto

Chilton's Manual 64304 1 $17.14 RockAuto

Spark Plugs NGK 7913 4 $34.40 RockAuto

Thermostat 21210AA030 1 $11.99 RockAuto

Harmonic Balancer 1 $63.79 RockAuto

Timing Belt/Water Pump 1 $268.79 RockAuto

Cam Plug - Half Moon 11051AA070 4 $19.48 Heuberger

Chem-Dip 2 $37.08 Wal-Mart

Invidia Uppipe HS02SW1UPP 1 $147.80 Heuberger

AT Oil Seal 806750060 1 $5.74 Heuberger

Headlamp Screw 904586012 1 $0.60 Heuberger

Headlamp Retainer 909130051 1 $1.93 Heuberger

Torque Converter Bolts 800208580 2 $1.60 Heuberger

Battey Tie Down 82182AG10A 1 $9.34 Heuberger

Battery Bolt LH 82161AG10B 1 $1.24 Heuberger

Battery Bolt RH 82161AJ11A 1 $1.50 Heuberger

Grounding Strap LH 81831AG010 1 $5.81 Heuberger

Grounding Strap RH 81831AG000 1 $5.96 Heuberger

Upper Radiator Hose 45161AG00B 1 $16.06 Heuberger

Turbo Outlet Hose 45161AG00B 1 $7.65 Heuberger

Turbo Hose Clamp 805922080 1 $2.07 Heuberger

Turbo Hose Clamp 805922090 1 $1.60 Heuberger

PS Pump Oring 34439FG000 1 $1.23 Heuberger

Oil Cooler Pipe 21328AA011 1 $21.41 Heuberger

Torque Converter Clip 805343020 1 $2.14 Heuberger

Union Screw O-Rings 803912040 2 $1.81 Heuberger

Solenoid Oil Cover Gskt 10931AA010 2 $2.98 Heuberger

ATF Filter 38325AA032 1 $23.09 Heuberger

Turbo Water Hose 14472AA091 1 $12.45 Heuberger

Water Tank Hose 1 14472AA050 1 $4.89 Heuberger

Water Tank Hose 2 14472AA040 1 $12.26 Heuberger

Camshaft Cap Bolt 10993AA000 1 $1.20 Heuberger

Grounding Strap Screws 904580002 4 $1.29 Heuberger

Valve Spring Compressor 512 1 $77.99 Amazon

RTV Ultra Black 1 $7.49 Amazon

Valve Grinding Compound 1 $4.39 Amazon

Valve Stem Pliers 1 $10.99 Amazon

TMIC 21821AA021 1 $322.07 Heuberger

Hose PCV Assem 11815AB790 1 $26.99 Heuberger

Vacuum Hose 99071AC220 1 $5.63 Heuberger

Total so far (minus so other random tools and cleaning supplies) = $4,504.40

710277225_IMG_1578(Medium).thumb.JPG.b87ff937582e9a18f7d3b488b4690832.JPG

579057158_IMG_1579(Medium).thumb.JPG.b7a6a7f38638f5cb95a60fd3c538ed02.JPG

868886859_IMG_1587(Medium).thumb.JPG.bf345b823c439141884e7de33e0b6d10.JPG

1459790570_IMG_1586(Medium).thumb.JPG.5c07b81415191c6019c3982f3ad09305.JPG

722310571_IMG_1588(Medium).thumb.JPG.c4bb513d6857f2d395d8e8afec8e6f93.JPG

2109307619_IMG_1599(Medium).thumb.JPG.3611505b2a1a7c429b1048abd24cb701.JPG

1005887847_IMG_1600(Medium).thumb.JPG.aa1e229dc242964ee5e26980d4c31aa5.JPG

1879208011_IMG_1611(Medium).thumb.JPG.c76591a4cb3ea6193aabdffc468b3b16.JPG

Link to comment
Share on other sites

Remember to not put to much sealant on the cam caps. Don't block the oil passage. opps, looks like its to late.

305,600miles 5/2012 ej257 short block, 8/2011 installed VF52 turbo, @20.8psi, 280whp, 300ftlbs. (SOLD).  CHECK your oil, these cars use it.

 

Engine Build - Click Here

Link to comment
Share on other sites

Has anyone told you to test fit the tmic and TB hose while the engine is out. It will be easier then when the engine is in the car.

 

FWIW, I also bolt the turbo to the up pipe. I've posted so many times about it, people look forward to counting how many times I've said that...LOL

 

That some list of parts.

305,600miles 5/2012 ej257 short block, 8/2011 installed VF52 turbo, @20.8psi, 280whp, 300ftlbs. (SOLD).  CHECK your oil, these cars use it.

 

Engine Build - Click Here

Link to comment
Share on other sites

Has anyone told you to test fit the tmic and TB hose while the engine is out. It will be easier then when the engine is in the car.

 

FWIW, I also bolt the turbo to the up pipe. I've posted so many times about it, people look forward to counting how many times I've said that...LOL

 

That some list of parts.

In my previous comment I mentioned something about that in a snarky way, but a stroke of kindness overtook me and I deleted it. I was pleased with my unexpected burst of good judgement, but disappointed that I deleted a witty comment.

Link to comment
Share on other sites

Thanks guys. Yeah great points. I did go ahead and test fit the tmic. Still leaning a little to the passenger side but it's on there. Might need to rotate the TB hose again. Wasn't totally sure which way that was supposed to go. Also, I definitely agree with the uppipe. I spent a little extra time trying to get that all bolted up. The turbo has a little different bolt pattern on the housing so the coolent hose that goes under it had to be "custom" bent a little bit to go around it.

 

Good news is it is in the car now and the car starts! The engine sounds pretty good. Bad news is that it is going into limp mode and I have a few codes P2109 and P2016. After looking around and doing a little research it appears that P2016 may point to a TGV sensor. Sure enough! The TGV sensor by my turbo looks like the housing got smashed. I already order a replacement for that one. I'm not totally sure about the P2109 code. It seems like it could be related or it might actually be a throttle body issue. Doing some research on that code is scary. Some folks have had to replace their whole ECU because of it. Hopefully mine is just a dirty TB sensor!

 

Anyway, here are the latest pictures.

1803850510_IMG_1625(Medium).thumb.JPG.cf7009bae6f5949d982d59e981a82fd0.JPG

1404044968_IMG_1628(Medium).thumb.JPG.1d14e775ccb7148f5143d67d470a930e.JPG

986589957_IMG_1629(Medium).thumb.JPG.eb5401c6cddaa99c2b581fabfbdaaef5.JPG

Link to comment
Share on other sites

  • 3 months later...

Archived

This topic is now archived and is closed to further replies.



×
×
  • Create New...

Important Information

Terms of Use