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best solution to fix manifold to invidia solid uppipe exhaust leak


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I changed almost all exhaust gaskets a couple of weeks ago with OEM ones and it is still leaking a bit and stinks at the manifold to uppipe gasket :mad:. I've been reading on the interwebz that these uppipes are prone to leak at that location because they are solid. Some says solution is just to use a flex one. Some experimented with various gaskets but I can't find a clear cut solution..

 

Thoughts :redface:?

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most of the time you'll be able to locate an exhaust leak as there will be black soot 'seeping' out of the leak location (assuming it is in a weld).

 

If you know the leak is in the gasket/joint location, just get yourself a grimmspeed 2X thick gasket, or a Remflex crush type gasket. I have had great luck with either, but prefer the Remflex typically.

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most of the time you'll be able to locate an exhaust leak as there will be black soot 'seeping' out of the leak location (assuming it is in a weld).

 

If you know the leak is in the gasket/joint location, just get yourself a grimmspeed 2X thick gasket, or a Remflex crush type gasket. I have had great luck with either, but prefer the Remflex typically.

 

Yeah I troubleshooted the leak and it is indeed at the gasket/joint location (again). The old gasket was like 'eaten' away at one corner btw... Leaking at the same spot.

 

Then I may give it a try to remflex. Will look them up..

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That's one of the disadvantages with the soild UP. Here are a couple of ideas that have worked for me.

 

1. Use 2 oem gaskets

2. Using 1 oem gasket, take a flat head screwdriver and flare the gasket, seperating each layer. This will allow the gasket a more crushable area when tightening the bolts down.

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To add one more, which I've done on another exhaust connection, is to sand down the tight side of the matting surfaces (flanges). Placing the 2 flanges together (w/o a gasket), determine where the highest gap is. Then sand down the low side allowing more room for the flange to mat up better.
My wife's balls are delicious.
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Never had a problem with my Invidia solid up pipe to stock manifold.

 

Have you verified the surface is flat, on both the manifold and up pipe ?

I did have a smell leak at the Invidia DP to stock midpipe till I had Mike (m sprank) send me the grimmspeed 2x thick 3" x two bolt gasket.

 

https://www.google.com/webhp?sourceid=chrome-instant&ion=1&espv=2&ie=UTF-8#q=grimmspeed%202x%20gasket

 

m sprank may have a cheaper price, check with him before you buy.

305,600miles 5/2012 ej257 short block, 8/2011 installed VF52 turbo, @20.8psi, 280whp, 300ftlbs. (SOLD).  CHECK your oil, these cars use it.

 

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Thanks for the input guys. I may try some of your suggestions. Mine's been leaking where the arrow is pointing on the attached pic btw.

 

Max Cap, no I have not verified if the mating surfaces were flat.

Subaru-OEM-Lower-Uppipe-Gasket_8211.thumb.jpg.dde6920085380ef2eb36d91dc783a29d.jpg

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I had an Invidia UP and it was so far off at the manifold that it would never seal. I made custom gaskets out of maleable copper .093" thick, made them out of header gasket material, combined 2, 3, even 4 gaskets, and because the pipe was so poorly made, it would never even line up correctly.

 

Invidia stood behind it...NOT EVER ! ! I took about a dozen photos of how badly it was made (about 1/8" on one side and 1/4" on the other) at the flange and they basically shrugged it off and said they would sell me a new one at 20% off. Like I would ever buy another thing from them.

 

My advice is to dump the piece of crap, buy a Grimmspeed or even a stock STi, put it on, not have leaks anymore, walk away dusting off your hands, and boost on.

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