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Rusty9

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Posts posted by Rusty9

  1. 1) whatever else looks old/crusty/brittle. there's nothing specific that just "goes bad" (maybe head gaskets lol)

     

    2)1050 injectors are overkill for the stock turbo but nothing wrong with them, they are high quality and plentiful.

     

    3) replace anything that looks old/crusty/brittle

     

    4) heat shield good. doesn't matter what brand. even the stock one is fine.

     

    5) stock replacement line is fine.

     

    6) bare minimum replace the pickup tube. killer b, moroso, whatever. all are better than the stock one.

     

    7) headers up to you, might get slightly quicker turbo spool, but at stock power levels/turbo the stock headers are fine for the job.

     

    8) a wideband A/F is always better for tuning. again its not going to give you a significant improvement but it is future proofing and gives the tuner more flexibility and accurate feedback for his tune

     

    9) not necessary, but it is logical to assume that a temp reading after the intercooler is better than at the airbox. typically this is done for higher power/boost applications where a few degrees might matter.

     

    10) flex fuel, again, is better for high power/boost. entirely subjective to fuel availability in your area. are you drag racing?

     

    11) IAG street series AOS should be standard on every turbo subaru =)

     

    In summary, since you are staying stock turbo and don't want to go any further than where you are, just stick with the maintenance items. all the other stuff will help you meek out some extra HP, but nothing significant.

     

    New stock maintenance/wear items (hoses, gaskets, etc), stock oilpan with aftermarket pickup, AOS, and wideband for your tuner.

  2. well, a cap may hold pressure, but not the correct pressure. I think the manual states 12 psi as the lower limit for replacement, 14-18 psi being ok. If it only holds 10-12 psi (or less) then your coolant will boil. Most cooling systems testers available for rent at auto parts stores can test this, but caps are like $7

     

    UV dye is added to the coolant, just like you imagine and then you drive around for a day or two and then inspect every hose, fitting, clamp, radiator with UV flashlight. Some pin hole leaks are so small the heat from the engine bay evaporates any wetness you might see without the UV dye.

     

    You'd be surprised at how many brand new t-stats I've pulled with the jiggle pin at the bottom. not the end of the world but it can make burping the system take forever.

     

    Only other test for radiator is pressure tester, but that won't detect a clog like feeling for cold/cooler spots or inspecting with an IR thermometer or camera.

  3. Are your fans actually working?

     

    -Check fan operation (detailed instructions/troubleshooting in FSM

    -replace caps (2 different caps, make sure they are in the correct locations, inexpensive and easy to change)

    -check for pinhole leaks (UV dye)

    -check water pump (vanes can erode from cavitation, no flow at low rpm)

    -check that "jiggle" pin is in the correct orientation on t-stat. (up)

    -replace radiator (inexpensive and easy to change)

  4. the jdm 2.0 liter is essentially the same as the usdm 2.5. subaru only increased the displacement for the american market because we are accustomed to higher low end torque.

     

    stock turbos are very reliable on either engine. don't know if he's getting rebuilt turbo every month, or brand new. I would start with oil/oil pressure issues. there is no reason turbos should be failing in a month unless they are very VERY poorly rebuilt or they just have no oil.

     

    also is your BOV set for recirculate or vent to atmosphere? it should be installed with the recirculating kit for the legacy.

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