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Uneven clearance between rotor and caliper bracket


Mr. Sinister

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Hello all,

 

I've been trying to track down an intermittent tap/knocking sound when going straight or while turning left. After pulling the pads off, I noticed that there wasn't much clearance, maybe ~1 mm, between the rotor and the caliper bracket. However, if I spin the rotor 180 degrees, then the clearance would increase to ~3 mm.

 

Any ideas what would cause this? Bad bearing? It's not making the typical bad bearing noises though. The dealer replaced the control arm bushings a few months back. Could something have gotten bent?

 

Edit: I attached two pictures of the problem. One shows the low clearance where I can't fit a screwdriver in between the bracket and the rotor. The other shows the rotor rotated and I can fit the screwdriver tip in between.

SmallClearance.jpg.93124cca11ebf6ba6d2c080c92f509e4.jpg

LargerClearance.jpg.97f3113f4b43e605ad503d98a2738a4e.jpg

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As far as I could tell, yes. There was no movement of the rotor (off the hub) that I noticed after taking the wheel off.

 

Edit: Now you've got me second guessing myself. I'm going to pull the wheel back off tomorrow to see if what you suggested is indeed the "issue".

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Ok, I'm a dumbass. Took the wheel off and with the caliper and pads in place, everything was squared like it's supposed to be. I had to pry the inside pad off the bracket when I took it off the other day and must have unseated the rotor, which is odd. I usually have to hammer them off the hub. At least I only looked like an idiot on here and didn't have to take a few hours off of work only to look like an idiot at the dealer.

 

Thanks for your help BigBad. The hunt for the noise continues...

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You are suppose to use the threaded holes in the hat area of the rotor to remove it from the hub. Use two 8mm x 1.25 bolts with PB Blaster and anti-seize compound on the threads to walk them off the hub. Works every time. Spray the hub are with a small amount of PB too.

 

Make sure the mating surface of the rotor and hub are clean and free of rust particles

305,600miles 5/2012 ej257 short block, 8/2011 installed VF52 turbo, @20.8psi, 280whp, 300ftlbs. (SOLD).  CHECK your oil, these cars use it.

 

Engine Build - Click Here

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