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wcbjr

I Donated
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Posts posted by wcbjr

  1. This is very well done except it just talks about pulling off.

    I am stuck. For the life of me I can not get the oil return line back on.

    Got some advice for putting turbo on - I mean order.

    Basically, ya gotta line up the turbo to the studs on the up-pipe, the air inlet hose, and the oil return line.

    Which do you do 1st, 2nd, 3rd?

     

    Also, There is almost zero room to maneuver the oil return line. Thanks to another thread, I learned the trick about tying up the air inlet hose so as not to wrip it (as I did before learning that) but here I am stuck with the oil inlet hose.

    So, there is a metal hose from the turbo, a metal hose coming up from the block and a rubber hose to connect them.

    Do you connect it to the turbo first or have it connected to the bottom pipe first?

     

    Hints/advice please

     

    Thanks

     

     

    Oil return first, air inlet last. I use a bent coathanger to pull the air inlet back on. The metal outlet should still be on the turbo, the hose should still be on the the inlet on the engine. Put the turbo onto the uppipe and slide the oil tube into the hose at the same time.

  2. Back under the car, in front, we need to get access to the bottom two uppipe bolts. But the bolts are not accessible due to an exhaust manifold heat shield being in the way. So let's remove it.

     

    Stupid undertray, let's move that a bit. Remove the fasteners located here.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00443.jpg

     

    There are four bolts holding the heat shield on. Here are two of the bolts, the other two are on the other side of the heat shield.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00442.jpg

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00444.jpg

  3. Two things left. Jumping ahead in the pic sequence, reach down under the turbo and slide down the clamp that holds the lower oil hose on. It's easy, it's on the pipe shown here.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00461-1.jpg

     

    Now remember that line we disconnected up top? Bend that thing out of the way a bit, but only enough to pull out the turbo. I hate this part because I always hear of people breaking it. I save this part for the end.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00432_5.jpg

  4. In front of the turbo, there are a couple things we have to disconnect. The intake and a wastegate hose.

     

    The intake hose can be loosened here.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00452.jpg

     

    You can't see it here, but there is a T in the wastegate hose a few inches from the arrow. Disconnect that.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00453.jpg

  5. Pull the downpipe off and you'll be looking at something like this. Three things to note. First, the gasket still no the turbo, don't want to forget about that. Second, the bolt I have in the uppipe. That is where the stock EGT probe would be. And third, there is a better look at the lower coolant hose clamp we couldn't see before.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00450.jpg

  6. Okay, now climb under the car and get underneath the turbo and downpipe. You might have been able to reach this nut/bolt from up top, but if not remove it so the downpipe is no longer fastened to the turbo.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00446.jpg

     

    Now go down to the other end of the downpipe and remove the two bolts that connect it to the midpipe. Remember the gasket.

     

    http://img.photobucket.com/albums/v334/wcbjr/DSC00447.jpg

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