Neal Cassady
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VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
If you haven't already, car-part.com shows wreckers all over that have a specific part and many ship, prices aren't the absolute cheapest but are generally fair. Being in Canada is tougher though. -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
Finally got a quote back from a water jet supplier, the two I initially contacted never ended up providing a quote. Hopefully start production soon, definitely will have something this summer. Cheers Sent from my iPhone using Tapatalk -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
Yes it would fit the caliper, however it won't fit under 17" wheels and didn't substantially change the bracket design. It only moves the caliper 7 mm outward (radially) For an future 18" wheel kit I'm looking at a 350 or 355 mm rotor and using the 18Z caliper (designed for a 350 mm rotor), rather than the 340 mm STI 6-piston rotor. It's just not a large enough difference from the easily available 326 mm STI Brembo to warrant a separate design, especially since it's no longer compatible with 17" wheels. The 17Z caliper could be used with a 350/355 mm rotor, but requires some significant grinding of the caliper to accommodate the larger rotor OD. Thanks everyone for the input and comments. Life's been busy but I'm hoping to cut orders on the first batch of brackets soon. -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
A lot depends on spike design too, but yeah +55 would need spacers for any large, fixed caliper. My 17x8 +35 Regamasters clear STI Brembos barely and would need a 3mm spacer to clear these 17Z 6 piston Brembos. A test fit with OEM LGT 17x7 +55 showed roughly a 20-25 mm spacer would be needed to clear the 17Z caliper. -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
Very nice! Things are still moving along albeit slowly. -
Project Phoenix: 05 Wagon Restoration
Neal Cassady replied to Chocoholic005's topic in Fourth Generation Legacy (2005 - 2009)
Yeah unfortunately it’s difficult to confirm without testing them in an accident (or some sort of lab setting with the squib in a protective box), but someone had done research comparing the start up signal/reference voltage on the Evo X to a Subaru WRX and they were very close. -
fs - location: (CANADA): EJ25 OEM Crank Pulley
Neal Cassady replied to Neal Cassady's topic in Member Classifieds (2005 - 2009)
bump! -
Project Phoenix: 05 Wagon Restoration
Neal Cassady replied to Chocoholic005's topic in Fourth Generation Legacy (2005 - 2009)
Yeah, the alcantara looks great but definitely a pain to keep clean. The suede inserts in my seats show every bit of water as a stain! Cleans up easy but not ideal with PNW weather hah. I was definitely lucky to be dealing with a 2006. Let me know if you have any questions and I’ll try to help where I can. -
Project Phoenix: 05 Wagon Restoration
Neal Cassady replied to Chocoholic005's topic in Fourth Generation Legacy (2005 - 2009)
Very nice! Are they all suede/alcantara? -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
Definitely an advantage for better spoke clearance, but a spacer would still be needed, at least for the OEM LGT wheels. With the STI disc, about a 15mm spacer would be needed. Having to re-drill brake discs and have a non-OEM size centre bore on the brake disc is less than ideal. The goal of the kit is to be as bolt on as possible, so this doesn’t align and with larger brakes, wheels with large caliper clearance/spacers are usually a given. Fitting under OEM wheels with a spacer is a bonus. I appreciate the feedback and discussion, keep it coming! -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
There are 2 ways to install the bracket, one in which the bottom caliper hole exactly aligns with the existing hole in the hub, however the gives a less than ideal pad coverage of the rotor (see first attached image). The second orientation uses an eccentric spacer pressed into the caliper (requires enlarging the existing bottom caliper mounting hole on a drill press), which gives nice pad coverage, while still using the existing bottom hub hole (second attached image is eccentric spacer, third image is pad coverage). Whichever installation is chosen, only uses 3 of 4 holes in the mounting bracket (see fourth image, adapter is highlighted and unused hole tucks close to the hub, dust shield trimming required). Both orientations of the bracket would use the 326x30 mm STI rotor. -
VW Touareg Brake Swap
Neal Cassady replied to samuel082799's topic in Fourth Generation Legacy (2005 - 2009)
Yes, these will definitely fit a hawkeye STI. Sorry for the lack of updates, life has been busy, but I have completed drawings of the components so I will be able to start getting quotes from suppliers. Those discs would work well for diameter & thickness, but I think the offset of the caliper relative to the hub is a little different for the Prodrive/Alcon calipers (radial mount?) vs. the OEM STI Brembos. From what I could find in the Brembo catalog, X5 discs are about a 62 mm offset, compared to the OEM STI 52.7 mm. STI discs are availability is pretty good for North America (at least through RockAuto) and re-drilling is not necessary, which keeps in line with the goal of making this kit as bolt-on as possible. Here is a handy database of discs searchable by size, if you have the year of X5 discs that worked I can look into it further: Brembo Disc Catalog 1st gen X5 disc is 09.C896.10 & 2004 STI disc is 09.7812.11 -
fs - location: (CANADA): EJ25 OEM Crank Pulley
Neal Cassady replied to Neal Cassady's topic in Member Classifieds (2005 - 2009)
bump, open to offers