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Thule 440 Modification


Zebe

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Do you think I can modify a set of 58" Thule bars to replace the 50" bars that come with the Thule 440 rack kit?

 

I have a pair of 58" Thule bars that I would like to mount on roof of my wagon. It looks like I could cut or machine a slot in the underside of the 58" bars such that the 440 feet mate to the 58" bars.

 

I would effectively be moving the tightening knob 4 inches further from the feet. Would the tightening knob need to be extended, too? I presume I could weld or somehow fasten a length of hex rod to the tightening knob. Does the tightening knob use a hex rod to key into the foot?

 

BTW, I saw the thread on modifying the 440 rear bar to increase bar spread. Great post! I'll incorporate this fix as well.

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