Hi all, recently I have been having this obscure driveline vibration at around 60mph. I crawled under the car, couldn't figure out what the problem was but decided to just try out a new to me driveshaft.
I got a driveshaft from lkq off ebay. 07 legacy 4eat shaft 138k, 4eat shaft because 6spd swap. It showed up, typical subaru notchy ujoints, carrier bearing was in good condition. I shimmed the driveshaft down with some washers during install to ensure proper driveshaft angle. This is often overlooked but required when using a legacy driveshaft on an outback because the carrier bearing on an outback shaft has a different mounting bracket which compensates for the outbacks body spacers.
Went for the test drive, everything was perfect. Vibration fixed. Now was the interesting part though, what failed on the outback 4eat shaft I pulled out? I started wiggling it around some more, ujoints werent anything out of the ordinary. Carrier bearing was perfect. Then I tried something I haven't thought of before, twisting the driveshaft to check for play in the slip joint, and viola, there was the problem.
The slip joint had a good 5 degrees of slop in it. This driveshaft had 80k miles on it when I bought it for my 6spd swap and now has around a 100k. I was very surprised to find the shaft had failed at the slip joint and just wanted to make this post for anyone in the future to help with diagnosing a driveline vibration.
Slip joint in question:
Pic of the large amount of washers required to properly shim a legacy shaft on an outback: