So the EJ255 issues finally caught up to me at ~165k miles, coolant in my oil AND signs of ringland failure. EJ20X seemed like the easiest route to get the car back on the road, this is my daily driver so I needed something quickly. The swap was very straight forward. Swap intake and exhaust manifolds and turbo and a few odds and ends(crossover tubes, knock sensor, I think thats it), that’s it.
My plan is to run with the OBXT VF46 turbo setup and USDM ECU until I have some more time. I did integrate the exhaust AVCS wiring, I pulled it from the JDM harness and installed it so I just need to run wires to the ECU and add a connector between the engine harness and ECU. EJ20X does not have ports for the secondary air system so this does not get transferred from the 255. I may install the pump for smog appearance purposes; I am not sure how closely they will inspect the car. My setup is now:
USDM Intake manifold, exhaust manifold, uppipe, VF46 turbo, downpipe, tmic, and ECU
The car has been running well on the USDM map, IAM of around 1 with several secondary air system trouble codes. I am not hitting target boost since I need more WGDC than the 2.5L did with the VF46. I do have what sounds and appears to be a vacuum leak so fuel trims are elevated in the low ranges but they are normal in the higher G range as observed in Learning View.
I will be changing the timing belt and water pump, who knows when they were last done on this japanese motor.
Here are some items that would have been good to know ahead of time.
- Wagons are awesome
- Try to get JDM top mount intercooler if you are planning to run the VF38 instead of the stock USDM turbo, the top mounts are different
- The USDM exhaust manifold heat shield will need to be relieved to clear the exhaust AVCS unit – be careful to allow clearance to socket and nut to fasten the flange to the head, I had to grind a relief after using a hammer
- Be careful with the nipple on the intake manifold behind the alternator, I broke it twice like an idiot when lifting the engine – I didn’t want to use the JDM manifold since there are some slight differences to my newer car
- You need a special tool to remove the fuel lines, but you can get around that with some creativity
- I opted to swap the crossover hard lines so I could use my hoses
- Replace water fitting with plug from USDM motor
- Replaced plugs with engine out, saved some hassle in the future
- Integrating exhaust AVCS wiring while the motor is out of the car seems like a much better option if you have the time