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Injectors - What the heck - baffling myself here


LittleBlueGT

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That's very strange, as the fuel pump has to be running before you try and start the car. You can actually hear the pump if you listen closely.

 

 

I know. I can hear it run for about 1/2 a sec. Then nothing. The logger of course can't seem to capture it. Either way it doesn't pressurize enough.

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guys using littleblue's drawings, I need to hook up a fuel pressure guage to see what the heck mine is doing. I know we dont have a schrader valve so where is the best place to hook up to check this?

 

I have been having a bit of a start up issue, and during my tune I am hitting 100% duty cycle on the 850 injectors at peak.

 

Sounds like a somewhat similar issue with ben. Mine also started having issues it seems right after the turbo and injector install.

 

Running the AVO pump

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I remembered:

 

http://i248.photobucket.com/albums/gg194/littlebluegt/FPgauge.jpg

 

The two lines circles in red have normal style connections. Just get the right sized fuel hose, take one off, insert gauge in-line, and reconnect the line to new gauge.

 

When you are done, put it back to normal.

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Any tips for not getting drenched in fuel when you do that?

 

I'm tired of explaining the stench. :)

 

Once the fuel pump fuse is pulled, rev the engine to 3000 rpm when you start it to get most of the fuel out once it stalls.

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I tried tuning tip-in (since I assumed it was massively off), but it proved impossible.

 

I then figured I would put stock injectors back in and figure out what the hell was going on.

 

I swapped (back to OEM) injector #2, then #4, then #1, and then on injector #3 I noticed that the 650 cc injector had a cut in the small O-ring! Of course it had to be on the last injector, but I am I ever glad. Seeing as I figure the problems are now solved I swapped all of the 650s back in.

 

Car should hold fuel pressure now, and the weird tip-in problems have disappeared.

 

Finally!

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Good to hear! Can you confirm how long the pressure is held now? (you got fuel pressure gauge, right?)

 

No gauge. I just tested it at the FPR assembly with a handheld gauge to 20 psi.

 

From my findings about the PZEV (injectors that seal better, and thus hold pressure longer for less emissions) and a few other bits of insight from local speed shop mechanic it likely won't hold fuel pressure over-night. That is why the fuel pump runs for a couple of secs on gauge sweep.

 

Does your car start right up after it was left over-night? If so I wouldn't worry.

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Yeah, it does, although the pressure is zero. I guess the idea is that if the system is tight and leak free then building pressure up is really quick.
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  • 2 weeks later...
I tried tuning tip-in (since I assumed it was massively off), but it proved impossible.

 

I then figured I would put stock injectors back in and figure out what the hell was going on.

 

I swapped (back to OEM) injector #2, then #4, then #1, and then on injector #3 I noticed that the 650 cc injector had a cut in the small O-ring! Of course it had to be on the last injector, but I am I ever glad. Seeing as I figure the problems are now solved I swapped all of the 650s back in.

 

Car should hold fuel pressure now, and the weird tip-in problems have disappeared.

 

Finally!

 

I spoke (wrote) too soon. After solving the O-ring problem, the car still had a few weird drive-ability problems, nothing huge, but it seemed impossible to tune out. Also, the fuel system didn't hold pressure that well over an extended period of time.

 

I put the stock injectors back in, and everything is 100%. Car will start instantly after not running for 24 hrs. It would not that with the 650s.

 

I talked to Mike at DW, I am sending the injectors back in for testing. It is funny how both sets of OEM injectors worked fine, the 850s (cept for high rpm leaning out, that I believe is due to fuel rail resonance) worked fine, and now of course the OEMs back in work fine, but the 650s sucked!

 

 

Maybe I will have 750s in soon, sheeesh!:spin:

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You are starting to get me spooked a little bit.

I put DW 850's in my car just before going to Plano for my tune.

That is when I started having a bit of an issue with initial startup

I am getting fuel pressure guage today though to check it.

Also the IDC on the E85 was right at 100. We shall see....

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  • 10 months later...

I know this is almost a year old thread but Ben was there any update to your problem and a fix?

 

What happened when you had DW test your injectors?

 

I am still having my problem (almost a year later) just havent taken the time to check the fuel pressure.

 

I will be doing it soon though as we are getting closer to winter and I want to resolve the startup problems I periodically have.

 

Did you put a new OEM Fuel pressure regulator on yours?

 

I was thinking to change to the STI or the newer 07 more simple style if I could without a lot of changing.

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740s work just fine, no weird dip.

 

After my 850 install and removal my OEM FPR died, a new one in and all was well.

 

Some side-feed cars have problems with the 850s, IDK why, but I have some theories.

 

At any rate, anybody that I tune now that needs bigger then 750s, I tell them this:

 

-just get ID1000s and top-feed conversions (if required), not much more money, better idle, easy to tune, no weird lean spots, and lots of room for anythings anybody I know is ever going to run (no 40Rs up here)

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