I have a Legacy GT I bought new in 2004, and drove for 112,000 well cared for miles. Mostly stock, with just a set of Koni shocks and a Cobb Accessport at Stage 1. I was driving the car in a horrendous rainstorm, and drove into a puddle on the Austin I-35 access road. The motor sucked up water and hydrolocked. It bent a rod...time for a DIY rebuild!
History: I have built a number of road racing race motors, and thanks to the LGT forum, had the information needed to do my first flat four since a VW Bug overhaul 1.6L years ago. I decided the goal was 450 flywheel horsepower, and selected parts that would hold up at that level. I am working with Mike McGinnis of Innovative Tuning, and will be spending some time on the Cobb HQ dyno after the final tweaks are done. The motor has been running for 1500 miles, and came out once to chase down a light oil leak. It was just a seep from the rear oil separator cover and the oil pan, and I bought a new cover. I pulled the oil pan and re-sealed it. I used anaerobic sealer the first time for both parts, and used a light coat of Permatex RTV the second time around. No leaks!
Mike has me adding an AEM wideband UEGO AFR gauge kit to tune the engine. It's on the way, and I will install that and my VDO oil temperature gauge when they are delivered. The plan is to get it tuned the second week of December. I will update the thread with the dyno information. Thanks for everyone posting their experiences with the EJ25 engine. You made the research an easy process, and I look forward to driving it with a big jump in horsepower. Here's a list of the parts and some detail, along with some pictures of the rebuild:
Grimmspeed Cold Air Intake Grimmspeed EBCS Grimmspeed TMIC Tomei Equal Length Header COBB Accessport V3 002 COBB catted downpipe BNR Supercars 18g turbo Infamous Tuning oil supply line Deatschwerks 740cc side injectors (cleaned and flow tested at 800cc/min) Port Flow Designs Pocket Port & Polish; valve job GSC valve springs & titanium retainers Supertech valves (Inconel ex.) Moroso oil pickup Mahle 99.75mm 4024 alloy forged 9:1 pistons; .002 piston to wall clearance King Mains & rod bearings @ .002" clearance ARP head studs and rod bolts Southbend Stage 3 Endurance clutch & PP (rated at 450 ft lbs @ crank) Subaru 2007 single mass flywheel Subaru OEM case, machined with head plates by Scroggins Machine Subaru OEM rods, magnafluxed, checked for straightness, big & small end balanced Subaru OEM crank, magnafluxed & polished Subaru OEM 11mm oil pump Subaru TGV valves removed, housings ported Subaru OEM gaskets Subaru all new water and vacuum hoses Invidia Q300 3" stainless cat-back exhaust system Mishimoto turbo inlet silicone hose Mishimoto aluminum radiator VDO 340 degree mechanical oil temperature gauge AEM 100 psi oil pressure sensor AEM wideband O2 gauge and sensor Walbro fuel pump 255 lph, new OEM tank filters