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Engine Knock - help? Data Files


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I’m getting knock and not sure exactly why. Hoping the data logs below shed some light. Any insights?

 

Car History:

Purchased car 59K July 2011

Currently 97K

All regular service has been done

Went stage 1 91K

Went stage 2 (just moments ago)

 

Stage 2:

Car is currently running a Invidia Catless downpipe with K&N drop in filter (not intake). The car has a transmission cooler on it, but is otherwise stock.

 

Additional details/observations:

The downpipe was installed this AM and car reflashed to stage2 ACN. After making a few runs I noticed the boost was peaking at 13.8psi instead of the targeted 16psi.

 

Upon further inspection I noticed some dead spots in the RPM band where it appeared the car was pulling power.

 

I first suspected bad gas. With half a tank of Safeway gas I purchased Lucas octane booster and filled up the tank with it at chevron. I’ve driven approximately 7 miles on this tank.

 

Last few weeks, while on stage 1, I noticed a slight puff of burnt oil in exhaust on start up from dead cold. I believe my PCV value to be the problem and will be replacing that shortly.

 

Logs:

Datalog4.csv is on pure 91 safeway gas

Datalog9.csv is on 50% 91 safeway gas + lucas octane booster + 50% 91 oc chevron gas

 

Questions:

1. How do I determine the cause of the knock?

2. If the cause of the knocking is gas have I driven enough (7 miles) to work through the bad gas?

datalog9.csv

datalog4.csv

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Not sure what the knock sensors are like with Legacy GT's. But on my old Mazdaspeed3, the drive train was rather noisy. Shifting produced lots of knock, and hard acceleration from a low speed set them off.

 

I'm sure someone more familiar with Legacy tuning should have a better answer.

 

Also, what gear were these pulls done in?

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Drive train noise/stop and go traffic will make knock the counter goes to 38 and resets. If you are seeing learned knock and pulling timing then it could be bad. Standard OTS Cobb tunes are not that great and tend to run rich. Not hitting target boost could be a boost leak? Still have the cat in the uppipe? What is your DAM? If you reset the ECU it can take 30 or so miles to learn the new trims.
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Well it appears I have a 'roughness' or misfire in cyl 4. Might have had this from day one as there has been an odd idle lot.

 

Car doesn't throw a code, Cobb AP picks up the problem at low rpms between 1500-2500 but doesn't have the roughness at 4500.

 

Thoughts?

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Swapping coils has removed the misfire (roughness) on cyl 4. I am also not getting any knock switch 'on' states or much more than 1.7 negative knock learn. Cobb suggests anything greater than 4 is cause of concern.

 

I do however have oil in the TMIC, which has me set to replace the PCV value. Part ordered. Pictures below incase you have the same problem. Goes without saying plugs will be changed once oil stops building in the TMIC.

 

In my research it seems the cobb stage 2 map doesn't like a K&N drop in filter and so this has been removed.

 

Interestingly peak boost has risen to 14.96psi in third gear. At no point has the car thrown a cel. I

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In the AM, prior to the above coil swap, I cleaned the MAF sensor without any change in the cars performance. This is what it looked like after 97K, in theory uncleaned in all those miles.

 

You know that the sensor shown above on your picture is the IAT sensor right (shown in green below)? The actual MAF sensor is inside the plastic case (red arrow).

 

CorollaMAF.jpg

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You know that the sensor shown above on your picture is the IAT sensor right (shown in green below)? The actual MAF sensor is inside the plastic case (red arrow).

 

CorollaMAF.jpg

 

Correctomondo sir. I sprayed both parts :)

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The problem has completely gone away.

 

For reference I:

 

1. Replaced K&N filter with stock - no change

2. Clean MAF - no change

3. Swapped coil 4 with 3 - removed misfire.

4. Replaced PCV - smooth idle and no knock

 

I believe so much oil was getting into the intake as to force a knock due to low octane.

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are you sure? try a gas station app

 

It's hard to find regular supply of 93 oc on the west coast. I have no idea why. When I lived out East it was everywhere.

 

My 4500 feet also makes it less important, so I've been told.

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