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Can we clarify in this thread how to tell when rotors need to be turned or replaced. I know it was briefly mentioned at the beginning, but I have always just swapped out the rotors because I never can tell, so any tips on that could be useful. Thanks.
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I'll let the experts chime in, but from what I've seen...

 

If the rotors actually get slightly warped (not to be confused with deposits) you can have them turned (as long as they stay above acceptable thickness). The problem is you lose material/mass and now they're more proned to overheating.

 

As far as replacing, once they get below acceptable thickness, or in extreme cases crack, then it's time to replace them.

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Measure with caliper. According to this post (I just searched for it) 30mm:

http://legacygt.com/forums/showthread.php?t=92201&highlight=rotor+thickness

 

Note with stock setup, sometimes a little bit of surface at the very outer edge doesn't contact the pads so it can give a false thickness reading...make sure to measure further in where the pads are in contact.

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Measure with caliper. According to this post (I just searched for it) 30mm:

http://legacygt.com/forums/showthread.php?t=92201&highlight=rotor+thickness

 

Note with stock setup, sometimes a little bit of surface at the very outer edge doesn't contact the pads so it can give a false thickness reading...make sure to measure further in where the pads are in contact.

 

Min thickness should be stamped on the rotor.

 

As far as machining them down, I dont really see an issue with a street car. Track car MAYBE...

Free Sonax Cleaner Deal

http://www.brakeswap.com

Carbotech, Hawk, PFC, DBA Rotors, Motul, Wilwood, Castrol...

Great service. No bumping required :icon_tong!

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Rotor measurements should be done with a micrometer rather than a caliper as there is no way to measure only the contact surface with a caliper... Incidentally, a 0-1" micrometer is invaluable for more than just brake rotors.

 

FWIW: The Porsche rotors are cast, then drilled. If you look at the holes in the picture provided, the holes have clean edges and on one of them, you can see a bit of flashing that hadn't been removed. The casting marks are beyond the path that the drill bit would have taken through the two rotor surfaces.

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So I'm not looking for a performance rotor, so whats what wrong w cheap e-bay blank rotors?, Also what about rotors w brass that supposidly last longer w better thermal qualities http://www.autopartswarehouse.com/details/QQSubaruQQLegacyQQEBCQQBrake_DiscQQ20052009QQE35UPR7408.html ? And whats better for everyday driving (cold bite) Hawp HPS or Hawk Performance Ceramic? http://www.gtworx.com/catalog/index.php?cPath=21_26_52_177 Edited by clocks
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"Apply grease of anti-seize to the clips that hold the backing plate tabs"

 

Awesome write-up/walkthough... thanks!

 

Side notes:

* The clips that came on my Hawk pads for the rear were not needed - I simply removed them, as they were not on my OEMs, either...

* The clips on the front, however, must push the pad back off the rotor when the brakes are not applied so they don't contsantly ride the rotor. Be sure they are installed so they are OVER the OEM clips that you clean & reinstall. It makes reinstallation of the caliper a bit more difficult, as you must keep the new pads in the proper/flush position - the spring clip wants to push them off the rotors (and in the way of the caliper upon reintallation.) I added a bit of high-temp/brake grease here, as well, to keep the clips free & moving, as well as (hopefully) corrosion free for the life of the new pads (see picture).

 

Lastly, I followed the "bedding" procedure outlined herein, and my rotors turned true & smooth, and feel (& look) great... Thanks again! ;)

2127337112_2006LGTDOHCFrontCaliper.thumb.jpg.3acd8d965d91d8b54f1a57998b96190f.jpg

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Recently completed a brake system up grade using OEM Subi front rotors, Hawk HPS pads F & R and Technifit solid F & R brake lines. http://www.techna-fit.com and Motul Fluid. (I run Michelin MXV4 tires on stock OB XT 7Jx17" wheels) $440.00 in parts all toll.

 

The final stop is: The above components provide a pretty good outcome for the money, read value.

 

The Outback XTs brake pedal character is largely upgraded from the stock Subaru non-linear mush. There's way more control of the Outback XT brakes now. The crummy OE components selected for production by Subaru is a crying shame; a little enhancement here goes a long way..

 

(#1) 2 new OEM front rotors, (#2) cut 2 rear rotors, (#3) soild brake line kit F & R, (#4) 2ltr. Motul brake fluid and (#5) Hawk HPS pads F & R. About $440.00 all toll in parts. The labor took myself the better part of a Saturday morning. To effectively bleed the system I used a DIY Motive power bleeder canister. http://www.motiveproducts.com

The Motive power bleeder was about $125.00 with an assortment of system caps to fit various cars that I own. e.g., Audi, Porsche, VW

 

1. $110.00 ($55. ea for OEM OB XT rotors)

2. 25.00

3. 145.00

4 19.00

5 141.00

Edited by M. Schneider

Cheers, Mike

 

 

|`94 E-Class Coupe |`98 Carrera 993 C2S |`14 Cayman S |`20 Outback Touring XT | All Debadged |

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