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Boxkita's mega engine rebuild thread


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Parts to order.

 

MrTris's rebuild thread - https://legacygt.com/forums/showpost.php?p=5269820&postcount=2

Gasket Set (06-07 lgt & specb)

10105AB010 261.35

Head Bolts (12)

11095AA042 100.92

Oil Cooler

21311AA051 214.61

Cam Plugs

11051AA070 (4) 8.52

PCV Curved hose

99071AC220 6.82

Power Steering Suction Hose

34611AG22A 23.76

Power Steering O-ring

34439FG000 1.48

Exhaust Cam sprocket

13049AA041 71.26

Exhaust Cam sprocket

13054AA033 71.26

Oil Control Valves (2)

10921AA020 176.80

Stock TMIC NEW

21821AA021 289.60

New Stock BPV

14471AA130 73.75

Oil Pump stock 10mm (2)

15010AA300 277.42

 

5x for each head: 15027AA132

 

1x for each head: 11051AA170

 

3x for each head: 11051AA081

 

xt2005bonbon's gasket thread - https://legacygt.com/forums/showthread.php/full-gasket-kit-content-10105aa720-203457.html

master kit for 05-06 engines - 10105AA720

 

 

from VisciousSquirrel's thread - https://legacygt.com/forums/showpost.php?p=5987750&postcount=13

 

Here is the gasket set list that I used from 2phless on a certain other Subaru forum.

 

 

"Gasket set part number 10105AA590 Gasket & Seal Kit - ENG

 

My list key

 

list number/part number/ part name/ quantity/ what it is or where it goes.

 

1 / 803928010 / GSKT-28.2x33.5x1 / 3 / silver seals for the 14mm allen block access bolts

2 / 806786040 / OIL SEAL-86x103x10 / 3 / Rear main seal. Why 3? I don't know.

3 / 10991AA000 / O RING-CYL BLOCK / 4 / 3 between block halves. 1 behind oil pump. ** Looks similar to pt # 11 **

4 / 806931020 / O RING-31x2.0 / 1 (but came with 2) / #4 wrist pin access cover gasket (hidden by flywheel)

5 / 806932030 / O RING-32.6x2.7 / 1 / ???

6 / 11034AA000 / WASH-CYL BLK SLNG 6 / for the 6 internal 12mm 12 point block connecting bolts that contact oil.

7 / 11044AA641 / GSKT-CYL HEAD / 2 / Head gasket pair.

8 / 803912040 / GSKT-12x16x1 / 14 / Copper bango bolt washers (except for the turbo oil feed)

9 / 806910170 / O RING-10x2 / 2 / 2 orange gaskets for the bottom of the dipstick tube.

10 / 806917070 / O RING-17.4x2.4 / 1 / oil fill tube to LH valve cover

11 / 11122AA000 / SEALING-OIL PAN / 1 / This goes between the oil pump pickup and block. ** Looks similar to pt # 3 **

12 / 11126AA000 / GSKT-DRAIN PLUG / 1 / A crush ring for the drain plug. Nice of them huh?

13 / 805323040 / CIRCLIP-INR 23 / 8 / Wrist pin circlips

14 / 806742160 / OILSEAL-42x55x8 / 2 / Intake cam seals

15 / 806732160 / OILSEAL-32x55x8 / 2 / exhaust cam seals

16 / 13091AA050 / SEALING-TENSIONER / 2 / *** These are the rubber or foam stickies on the tensioner *

17 / 13091AA060 / SEALING-TENSIONER / 2 / * mount plate that keep dust out of the timing belt area *****

18 / 806939040 / O RING-39.4x3.1 / 2 / AVCR intake cam oil covers (the triangular covers held to the front of each intake cam sprocket by 3 philips/8mm bolts)

 

The next several part numbers are fairly unidentifiable. They are the foam stickies or rubber edges that seal the

timing chain covers.They have no dimentions or valid descriptions. They either have obvious spots or don't. I've

used RTV for the wishy washy areas before.

 

19 / 13581AA050 / SEALING-BELT CVR FR / 1 /

20 / 13594AA000 / SLNG-BELT COVER, 2FR / 1 /

21 / 13583AA260 / SEALING-BELT CVR RH / 1 /

22 / 13583AA270 / SEALING-BELT CVR / 1 /

23 / 13583AA280 / SEALING-BELT CVR / 1 /

24 / 13583AA290 / SEALING-BELT CVR RH / 2 /

25 / 13584AA050 / SLNG-BELT COVER, 2RH / 1 /

26 / 13597AA020 / SEALING-BELT CVR / 1 /

27 / 13597AA031 / SEALING-BELT CVR / 1 /

 

See?

 

28 / 13592AA011 / MOUNT-BELT COVER / 7 / Snap in rubber coated metal spacers for the t-cover-to-block bolts.

29 / 13207AA050 / SEAL-INT VALVE / 8 / intake valve seals (green???)

30 / 13211AA050 / SEAL-EXH VALVE / 8 / exhaust valve seals (black???) I haven't checked the difference yet.

31 / 13210AA020 / COLLET-VALVE / 32 / Small metal wedges. Dip concave side in thick grease to stick to valves during install.

32 / 13270AA190 / GSKT-ROCKER COVERRH / 1 / Right valve cover gasket.

33 / 13272AA140 / GSKT-ROCKER COVERLH / 1 / Left valve cover gasket.

34 / 13293AA050 / GSKT-ROCKER CVR,2 / 4 / Spark plug hole gaskets

35 / 806733030 / OIL SEAL-33x49x8 / 1 / oil pump to crank seal (front main)

36 / 15048AA001 / SEALING-OIL PUMP / 2 / More rubber pads for timing chain dust control.

37 / 806922040 / O RING-22.1x3.5 / 1 / This may be the recirc valve kneck o-ring

38 / 803942010 / GSKT-42x51x8.5 / 1 / Oil fill-tube cap gasket. (This was a puzzler the first time I saw one)

39 / 21114AA051 / GSKT-WATER PUMP / 1 / Water pump gasket. (Coated Metal)

40 / 21116AA010 / SEALING-WATER PUMP / 1 / And another rubber dust gasket for timing chain area.

41 / 21236AA010 / GSKT-THERMO / 1 / Thermostat gasket. Inner rib snaps around radius of the thermostat.

42 / 21370KA001 / GSKT-OIL COOLER / 2 / Orange and 1 goes between oil cooler and block. #2 included for backup?

43 / 806959030 / O RING-59.6x2.4 / 1 / Blue??? Not sure where it goes.

44 / 806932040 / O RING-32.0x1.9 / 1 / Orange and goes between the two block halves.

45 / 14035AA421 / GSKT-INT MANIF / 2 / *** One of these is the intake to tumblers *

46 / 14075AA160 / GSKT-INT COOL / 2 / * and the other is Tumblers to heads ******

47 / 16608AA040 / SEAL-FUEL INJ / 4 / Lumpy fuel injector seats

48 / 16698AA050 / O RING-INJECTOR / 4 / Lower small diameter injector o-rings ???

49 / 16698AA060 / O RING-INJECTOR / 4 / Upper large diameter injector o-rings ??? (or reversed)

50 / 14038AA000 / GSKT-EXH MANIF / 2 / head to exhaust manifold metal gaskets.

51 / 14022AA160 / GSKT-MF / 2 / Exhaust crossover gaskets? PN may be a typo as 44022AA160 was listed but I don't believe it.

52 / 803910050 / GSKT-10x14x1 / copper turbo oil feed banjo gaskets

53 / 16175AA241 / GSKT-THROT CHMBR / 1 / Blue paper throttle body gasket.

54 / 806933010 / O RING-33.7x3.5 / Water jacket crossover pipe to right and left blocks.

55 / 21896AA072 / GSKT - INTER COOLER / 2 / *** one pair is for the Y-pipe to TMIC, the other *

56 / 21896AA010 / GSKT - INTER COOLER / 2 / * pair is TMIC to recirculating valve. (2 why?) ****"

 

57 / Aisin TKF-004

 

Cooling hoses. From this post: https://legacygt.com/forums/showpost.php?p=5987841&postcount=23

 

Engine Oil Cooler Line 807611031

Water Pump Upper Hose 807612011

Hose Clamp 805918010

Water Pump Lower Hose 807615182

Hose Clamp 805922090

Aux Res Coolant Hose 14472AA050

Aux Coolant Hose 14472AA040

Coolant Water Pipe Hose 807611090

Pre-Heater Hose 21204AA900

Pre-Heater Hose 21204AA830

Vacuum Hose 99071AC220

 

 

extra engine bay parts

- 2015-2019 STi solid steering u-joint. #PN here: 34170VA030

Edited by boxkita
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I just picked up these parts through Flatirons Tuning. By far the best prices for OEM parts. Just make sure you make a big order to avoid paying for shipping.

 

https://www.flatironstuning.com/

 

19 / 13581AA050 / SEALING-BELT CVR FR / 1 /

20 / 13594AA000 / SLNG-BELT COVER, 2FR / 1 /

21 / 13583AA260 / SEALING-BELT CVR RH / 1 /

22 / 13583AA270 / SEALING-BELT CVR / 1 /

23 / 13583AA280 / SEALING-BELT CVR / 1 /

24 / 13583AA290 / SEALING-BELT CVR RH / 2 /

25 / 13584AA050 / SLNG-BELT COVER, 2RH / 1 /

26 / 13597AA020 / SEALING-BELT CVR / 1 /

27 / 13597AA031 / SEALING-BELT CVR / 1 /

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  • 2 months later...

Howto thats not in the fsm:

 

Valve guide seals:

use needle nose to pull them, vigorously

or buy the correct tool from a tool truck (part number needed)

new ones:

On rock auto, the universal is for intake. The exhaust set is more temperature resistant, hence the different colors on oem.

put all of them in a cup of oil & let soak

use 9mm 12pt deep socket with extension & small ball peen hammer to set them. go until bottoms out

Edited by boxkita
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  • 6 months later...

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