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BC Legacy track hack build thread - by ADIKT (NZ)


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I apologize if this is not the correct subforum for this thread

 

This is all copy and pasted from my thread on Clubsub.org.nz

 

-

 

So me and a mate purchased this for cheeaap:

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/388514722_zpsw5ddgacg.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/388514727_zpswuci956j.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/388514737_zpspw2i1neo.jpg

 

after some fiddling with a front ball joint which popped out on the trailer we had it on the ground!

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_123228_zpsyyfwqkuo.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_123205_zps9rp85f27.jpg

 

We promptly gave the beast its first bath in like 5 years (no ****)

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_131714_zpsaeawlkm4.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_131705_zpsyonkhgmm.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_131729_zpsktxmgbsi.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_131620_zps0zjwvyq1.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150628_134126_zpsr5tzxg5t.jpg

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Progress?

 

Ollie has been working on the car while I'm at work

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150629_121111_zps0ln6pbnp.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150629_121607_zpsu4p3is3k.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150629_121615_zps95fdnxvl.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150629_125355_zpsrrf0czs2.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150629_122032_zpszwgpfuyo.jpg

 

Black is better

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150629_122041_zpsm4et6zrx.jpg

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4.7kg removed so far

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/Mobile%20Uploads/20150629_153220_zpslkalxtsy.jpg

 

-

 

Making progress: 7.03kg of sound deadening removed

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/Mobile%20Uploads/20150630_172259_zpsc2xozxwx.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/Mobile%20Uploads/20150630_172414_zpsy1ae43vj.jpg

 

Ollies been busy wire brushing the floor pan getting it ready for some paint

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Update time.

 

Been hard at it getting sound deadening off the floor and the boot.

Wire brushed the **** out of it, gave it a good clean and put the first rust protection base coat on.

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150705_130145_zpsylnnncf4.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/MyCollage_2_zps8tvg7nu1.pnghttp://i1362.photobucket.com/albums/r685/ADIKT-nz/MyCollage_3_zps6nbagns2.png

http://i1362.photobucket.com/albums/r685/ADIKT-nz/MyCollage_1_zps30bjsyjr.png

 

Next is to paint the interior with proper paint.

 

Then we get to start buying parts!!

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So after watching all the subarus at the track on sat (flatnats) me and ollie have kinda been re-motivated.

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_150102_zpszirihl0d.jpg

 

Dash out - going to find a mint replacement - then send it off for flocking

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_150110_zpshvcrg54w.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_150120_zps1hrsopvu.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_150130_zpsdmzxwelr.jpg

 

Removing bumper and guards for more cleaning

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_150711_zpst73fv3vv.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_151500_zpsrfmpuijf.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_151506_zpswpwq0gnw.jpg

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So we got a cheap replacement dash from strongs - the day before they were due to ship the car to the scrap metal yard! Talk about timing!

 

Replacement came out of a 91 GT wagon - Next is to get the dash flocked

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150924_125020_zpsralsuqcu.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150924_125048_zpshkgtsezn.jpg

 

Then ollie started ripping out the aircon blower/heater core and everything associated

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150917_170331_zpsk8wwdaum.jpg

 

Had a hard time getting the heater core part out from behind the dash cross bar (nothing a Dremel & BFH couldn't fix)

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150917_173707_zpsnyxqroap.jpg

 

Another 9kg saved ;)

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150917_173837_zpsaz9mfstp.jpg

 

looks tough with no lights

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20150916_172046_zpsgcdu6yka.jpg

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Small update - removed the rear subframe and arms - arms will be sent for powder coating along with the swaybars - subframe will be rattle can painted

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151108_122502_zpsojvnxezz.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151108_125448_zpsuabsfij6.jpg

 

Ollie evaluating how to get the damn trailing arms off:

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151108_125458_zps6avp9wxi.jpg

 

After a quick clean:

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151108_170603_zpsyvshudk7.jpg

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Ollie got the jigsaw out and cut out our boot separation panels (will silicone the back and rivet them on in due course - still need to fine tune them and paint/wrap them BLACK) - 1.6mm Aluminium sheet

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151112_171125_zps7zvy3qqo.jpg

 

Just need to get a fold made in this top piece

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151112_155305_zpsc0kpn2pf.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151112_155315_zps8hk457ss.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151112_170749_zpsjvhvav9r.jpg

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Pulled the gearbox crossmember apart

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/received_10153098813296875_zpslgeoqd1p.jpeg

 

Cleaned it like I clean my dishes

http://i1362.photobucket.com/albums/r685/ADIKT-nz/received_10153098813261875_zpspsdisjor.jpeg

 

After the wash

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151115_131156_zpsjt2wi8fz.jpg

 

Now a fresh coat of paint

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151115_140416_zps65p0yi1q.jpg

 

Painted the trailing arm mounts and swaybar bush mounts aswell

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151115_135124_zpsszsclgsb.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151115_135129_zpsbdykwebt.jpg

 

We removed the rear seat back hook thingys yesterday also - drilled out the spot welds and gave it a whack with a BFH

http://i1362.photobucket.com/albums/r685/ADIKT-nz/da327f09-52ae-4fbb-8684-96d6179516f2_zpsczjvzdpn.jpg

 

Hopefully get the brembos tomorrow!

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Dash is back from the flocker - completed by Darryl N Simpson in Auckland - http://www.flockanddyers.co.nz/ - Cost us $300 - He is a top guy!

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_130436_zpsm6gw2mk0.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_130449_zpsknypyiqb.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_130457_zpsrfrewb6v.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_130524_zpsid5fkshw.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_130543_zps3jv6t4yu.jpg

 

And we picked this up today

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_175137_zps54jmuflc.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_175550_zpsanhbbaaf.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151209_175658_zpslc8webxe_edit_1449652913155_zpsbfzfj9qs.jpg

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Small update :)

 

Santa gave me a DIY sand blasting kit for xmas - so we decided to attack the rough spots on the rear subframe - I will slap some paint on it and make it look pretty again at some point

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151227_140023_zpstqbuz5k3.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151227_140027_zpsn1zfx6oy.jpg

 

 

Made a box for it to try contain the sand using pallets and a tarp

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151227_140033_zpslx3q0dyn.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151227_141600_zpskfqpumnw.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20151227_150242_zpsdhjnwhld.jpg

 

 

Today we borrowed a press from a mate to push out the bushes in the rear arms

 

All of them popped out with no trouble

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160104_140043_zpsvlqeqwir.jpg

 

The trailing arms were a different story - couldn't find anything the same size as the outer sleeve to push them out complete - so we destroyed the rubber and cut a slit in the outer sleeve with a hack saw then used a screw driver and a hammer to get the ****ers out

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160104_140029_zpshchpjixe.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160104_154057_zpstorbksuf.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160104_161506_zps5gpjnalr.jpg

 

I need to send them to Graham now for powder coating along with the sway bars

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Haven't done a lot really -

 

 

EDIT: Here is a few pics of progress

 

Rear left door: right hand side has already been done - Will weigh the scrap soon and report

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160115_153207_zpsrxaq9tom.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160115_153143_zpsjk9krxnm.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160115_153641_zpsjekbrcki.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160115_154122_zps8s4he9x1.jpg

 

-

 

Removed 5.12kg from the rear left door - so that means over 10kg removed between the two rear doors!

 

Rear subframe is ready for paint

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160117_171403_zpsnol1nzmb.jpg

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Had some fun destroying cutting wheels

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160227_141939_zpswd6bhmvf.jpg

 

Front left

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160227_141934_zpsjwvdwxtu.jpg

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160228_142049_zpsl2ibmfil.jpg

 

Rear left

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160227_142007_zpssefb0sjo.jpg

 

Rear right (this one was already done when we purchased the car)

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160227_142023_zpswqhgtu2l.jpg

 

Scrap from the front doors (8.41kg in total from the front doors)

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160228_142033_zpsx76wvoao.jpg

 

Next job is to make up some covers for the doors.

 

Will be doing a half n half (top bit will be stock BC5 Door skin with alu sheet lower panel) up front and straight alu sheet on the rears.

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Small update: haven't done jaaaack

 

Will be getting these back soon though

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/received_10154161336695460_zps7jovgjup.jpeg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/received_10154171751830460_zpsutuagxbt.jpeg

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Pink bits!

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160628_164156_zpsniiksmwl.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160628_164204_zpscz1ny6ia.jpg

 

http://i1362.photobucket.com/albums/r685/ADIKT-nz/20160628_164216_zps9fdah0k8.jpg

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